Precision Injection Moulding
From concept to component — flawless polymer parts, first time, every time
UK Manufacturing Expertise with Global Reach
At BAM we combine UK manufacturing expertise with trusted global partners to deliver injection moulding solutions tailored to your project. From initial concept through to final design, we manage every stage with precision and care.
Injection Moulding Capabilities
Precision with comprehensive secondary operations for complete component solutions.
Precision Tolerances
±0.05mm tolerances backed by full SPC reports for components
Material Mastery
PP, PA6/6-6, PEEK, glass-filled & high-temp blends validated for your duty cycle
Fast Tooling
Prototype tools in < 2 weeks; production volumes up to 250k units/month
Injection Moulding Services
Primary Moulding
Precision injection moulding with quality control and material expertise.
- Insert moulding and over-moulding
- Multi-material and multi-cavity tooling
- High-volume production capability
- Real-time process monitoring
Secondary Operations
Complete finishing and assembly operations to deliver ready-to-use components.
- Trimming and deburring
- Painting and surface finishing
- Heat staking and ultrasonic welding
- General assembly and packaging
Material Selection
Expert material selection and validation for optimal performance in your application.
- Polypropylene (PP) variants
- Polyamide (PA6/PA66) grades
- PEEK and high-performance polymers
- Glass-filled and reinforced compounds
Quality Control
Comprehensive quality control with full traceability and documentation for compliance.
- Full SPC reporting and control charts
- First article inspection reports
- Material certification and traceability
- ISO 9001:2015 compliance
Integrated Finishing Solutions
Beyond moulding, we offer a full range of secondary operations including trimming, painting, heat staking, and general assembly. This integrated approach reduces complexity and ensures every component meets OE-level standards.
Our Injection Moulding Process
Whether your priority is UK-based production or a carefully managed global supply chain, we provide a clear and reliable path to bring your next project to life.
Design for Manufacture
Detailed DFM review and material selection for optimal manufacturability
Tooling & Prototyping
Fast prototype tooling and validation before production commitment
Production Moulding
High-volume production with real-time monitoring and quality control
Finishing & Assembly
Complete secondary operations and final quality verification